Cold Rolling Steel Pallet Rack Mezzanine , 300kg Catwalk Shelf Supported Mezzanine

Cold Rolling Steel Pallet Rack Mezzanine , 300kg Catwalk Shelf Supported Mezzanine

Quick Details:

Description:

Rack supported mezzanines use a structure of pallet rack uprights below the mezzanine to securely support the mezzanine level and its contents. Sometimes called "catwalk systems", these mezzanine configurations are high bay pallet racking with walkways in the aisles between the rack.

Other configurations include open mezzanines with floor decking that rests on the pallet rack upright columns for support. The mezzanine framing members (joists and stringers) bolt to the upright columns to create the decking grid for the mezzanine. With pallet rack below the mezzanine floor, the frequency of support columns is higher, making the mezzanine stable and solidly anchored.

The advantage of this type mezzanine is the efficiency of using space above your pallet rack to add square footage to your facility. You now have additional floor space in which to place more pallet rack, office space, work zones or just about anything you like.

You gain formerly unusable space by accessing vertical space in your facility to extend your storage or manufacturing processes.

Your rack supported mezzanines will be designed by qualified engineers who understand live loading and who make sure the structures they design meet appropriate building code standards. This means the columns must be rated to support both the weight of the mezzanine and the contents stored on the rack at any given time. The framing members will be structurally sound and meet the requirements of ASTM A570-75 Grade E standards. Stringers are directly supported by the pallet rack upright columns, while joists are factory welded to the stringers to retain rigidity and safety. All these design standards lead to a stable, sturdy mezzanine you will find great benefit from for many years to come.

Other design elements to consider are stairs, handrailing, catwalks, pallet gates and decking materials. Safety factors like enclosing the mezzanine with handrail, having kick guards and welded steel stairs, all help prevent falls that could result in injury or death. Choosing fire-proof decking materials that allow air circulation help reduce fire hazards as well as allow sprinkler systems to penetrate to all layers of stored items. Pallet gates and catwalks make loading, unloading and accessing goods more convenient while saving time and labor.

Additional methods of moving materials such as chutes or conveyors should be considered in planning your mezzanine. Traditional forklift placement may not be feasible or wise depending on whether you move by pallet loads or less-than-pallet loads to and from your mezzanine.

Rack supported mezzanines give you so many options in how to use the space above the pallet rack in your facility. It is an economical choice compared to structural mezzanines, and install fairly quickly, meaning you'll have less downtime and fewer interruptions in your production process.

Above all else, you will have increased active floor space available - valuable floor space that lets you expand, improve and optimize.

Features:

Take advantage of more of the vertical cube, make better use of your existing space, gain room to optimize and grow

Customized to fit your exact area, height and load requirements

Create new production, office, storage or assembly space, parts departments, stockrooms, records storage, work platforms, distribution centers and more

Professionally engineered and designed to meet all building codes

Bottom shelves support the upper platform, on which the second layer shelves are set, economical, efficient and effective

Designing factors:

How many rack levels for above/underneath flooring -- most popular is 3-4 levels

How about rack load capacity above/underneath flooring -- most popular is 300-800KG per level

What’s the rack supported mezzanine total height? -- most popular is 4000-6000mm

Staircase width -- most popular is 1100mm and 13-15 treads or steps

If possible send us your warehouse layout so that we can set up designing for your side confirmation

Services:

Our free services include consultations and sample CAD layouts of your proposed rack system. Our design experts can analyze your application and find an application specific solution for you. Get the racking system you need at the best price guaranteed.

Guangdong ORBIT Metal Products Co., Ltd, formerly known as JINBIAO Technology, was founded in 2005. We are a leading supplier of integrated warehouse storage racking systems, specializing in manufacturing, designing, marketing, and construction. Our product range includes Long Span Shelving, Selective Pallet Racking, Cantilever Racks, Drive-in Pallet Racking, Mezzanine Flooring, Modular Drawer Cabinets & Workbenches, Portable Stacking Racks, Roller Conveyor Systems, and other customized metal products.

At ORBIT, we highly value customer privacy and are committed to protecting it. With an area of about 22,000 square meters and 94 full-time employees, our items are easy to assemble without welding and have strong load capacity support, making them suitable for a wide range of industries including logistics, aviation, electronics, machinery, automobile, food, pharmaceutical, supermarket, garment, and tobacco.

Our products have passed ISO9001, CE, SGS, and TUV quality system certifications, and we are equipped with sophisticated production equipment, including advanced international powder-coated lines, pre-treatment spraying systems, high-precision adjustable automatic rolling production lines, and automatic welding robots. Our experienced team is dedicated to logistics technology innovation and provides top-ranking product services to the market.

We offer clients excellent storage solutions promptly and accurately, with products that have successfully been supplied to over 60 countries, including Singapore, Philippines, Malaysia, Australia, Kenya, South Africa, India, Germany, Canada, USA, Mexico, Argentina, and more. Integrity and quality are the cornerstone values of ORBIT. We strive for excellence in quality, advanced technology, unique design, and practical function at a reasonable price. We look forward to offering all customers the most professional warehouse storage solutions, enabling us to work together towards a better tomorrow.

If there is anything we can assist you with, please don't hesitate to contact us!